2020 TOURING MODELS

2020 HARLEY-DAVIDSON® TOURING REGULAR SERVICE INTERVALS

ITEM SERVICED
1000 MI
1600 KM
5000 MI
8000 KM
10000 MI
16000 KM
15000 MI
24000 KM
20000 MI
32000 KM
25000 MI
40000 KM
30000 MI
48000 KM
35000 MI
56000 KM
40000 MI
64000 KM
45000 MI
72000 KM
50000 MI
80000 KM
NOTES
Check operation of electrical equipment and switches
X
X
X
X
X
X
X
X
X
X
X
 
Check front tire pressure, inspect tread
X
X
X
X
X
X
X
X
X
X
X
1
Check front wheel spoke tightness (if equipped)
X
X
 
 
X
 
 
X
 
 
X
2, 3, 9
Inspect front brake fluid level
X
X
X
X
X
X
X
X
X
X
X
4
Inspect clutch fluid system for leaks, contact or abrasion
X
X
X
X
X
X
X
X
X
X
X
5
Check DOT4 clutch fluid and front brake fluid for moisture
X
X
X
X
X
X
X
X
X
X
X
1, 2
Check hand control fastener switch housing screw torque
X
 
X
 
X
 
X
 
X
 
X
1, 2, 6
Check clutch lever handlebar clamp screw torque
X
 
X
 
X
 
X
 
X
 
X
1, 2, 6
Check master cylinder handlebar clamp screw torque
X
 
X
 
X
 
X
 
X
 
X
1, 2, 6
Inspect, lubricate and adjust steering head bearings
 
 
 
 
 
X
 
 
 
 
X
2, 7
Inspect windshield bushings (if equipped)
 
 
X
 
X
 
X
 
X
 
X
2
Inspect air cleaner, service as required
 
X
X
X
X
X
X
X
X
X
X
3
Replace engine oil and filter
X
X
X
X
X
X
X
X
X
X
X
1, 3
Check engine coolant freeze point, inspect for leaks
X
X
X
X
X
X
X
X
X
X
X
 
Coolant
Replace coolant every 48,000 km (30000 mi)
2
Clean radiators or oil cooler
X
X
X
X
X
X
X
X
X
X
X
 
Replace primary chaincase lubricant
X
 
X
 
 
X
 
X
 
X
 
X
3
Replace transmission lubricant
X
 
 
 
X
 
 
 
X
 
 
3
Inspect oil lines and brake system for leaks, contact or abrasion
X
X
X
X
X
X
X
X
X
X
X
1, 2
Inspect fuel lines and fittings for leaks, contact or abrasion
X
X
X
X
X
X
X
X
X
X
X
1, 2
Inspect rear brake fluid level
X
X
X
X
X
X
X
X
X
X
X
4
Check DOT 4 rear brake fluid for moisture
X
X
X
X
X
X
X
X
X
X
X
1, 2
Brake and clutch systems
Flush brake and clutch systems and replace DOT 4 hydraulic brake and clutch fluids every two years or sooner if moisture content is 3% or greater
2
Inspect brake pads and discs for wear
X
X
X
X
X
X
X
X
X
X
X
 
Check front axle nut torque
X
 
X
 
X
 
X
 
X
 
X
1, 2, 6
Inspect and lubricate jiffy stand
X
X
X
X
X
X
X
X
X
X
X
2, 3
Check, adjust and lubricate (with HARLEY LUBE) brake and clutch controls
X
X
X
X
X
X
X
X
X
X
X
 
Check tightness of rear wheel spokes (if equipped)
X
X
 
 
X
 
 
X
 
 
X
2, 3, 9
Check rear tire pressure, inspect tread
X
X
X
X
X
X
X
X
X
X
X
1
Inspect and adjust drive belt and sprockets
X
X
X
X
X
X
X
X
X
X
X
2
Check rear axle nut torque
X
 
X
 
X
 
X
 
X
 
X
1, 2, 6
Inspect exhaust system for leaks, cracks and loose, or missing fasteners or exhaust shields
X
X
X
X
X
X
X
X
X
X
X
3
Battery
Check battery, terminal torque and clean connections annually. Lubricate terminals with ELECTRICAL CONTACT LUBRICANT.
1
Spark plugs
Replace spark plugs every two years or every 48,000 km (30000 mi), whichever comes first.
 
Lubricate fuel door hinge and latch with HARLEY LUBE
X
X
X
X
X
X
X
X
X
X
X
 
Rebuild front forks
 
 
 
 
 
 
 
 
 
 
X
2, 8
Fuel filter
Replace fuel filter every 161,000 km (100000 mi).
2, 3
Rear sprocket isolators
Inspect rear sprocket isolators for wear at each rear tire change.
 
Road test to verify component and system functions
X
X
X
X
X
X
X
X
X
X
X
 
NOTES:
1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified.
3. Perform maintenance more frequently in severe riding conditions such as extreme temperatures, dusty environments, mountainous or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality.
4. Brake fluid level will drop as brake pads wear.
5. Clutch fluid level will rise as clutch wears.
6. For torque instructions, see Shop Practices in the service manual.
7. Disassemble, lubricate, inspect and adjust every 40,000 km (25000 mi).
8. Disassemble, inspect, rebuild forks and replace fork oil every 80,000 km (50000 mi).
9. Perform spoke tension check at 2,000 km (1000 mi), 8,000 km (5000 mi), 32,000 km (20000 mi) services and every 24,000 km (15000 mi) interval thereafter. Not all vehicles are equipped with spoke wheels. Consult appropriate topic in service manual.

 

Type: 
SERVICE INTERVALS